March 28, 2017 Volume 13 Issue 12

Motion Control News & Products

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Overhung load adaptors provide load support and contamination protection

Overhung load adaptors (OHLA) provide both overhung radial and axial load support to protect electrified mobile equipment motors from heavy application loads, extending the lifetime of the motor and alleviating the cost of downtime both from maintenance costs and loss of production. They seal out dirt, grime, and other contaminants too. Zero-Max OHLAs are available in an extensive offering of standard models (including Extra-Duty options) for typical applications or customized designs.
Learn more.


Why choose electric for linear actuators?

Tolomatic has been delivering a new type of linear motion technology that is giving hydraulics a run for its money. Learn the benefits of electric linear motion systems, the iceberg principle showing total cost of ownership, critical parameters of sizing, and conversion tips.
Get this informative e-book. (No registration required)


New AC hypoid inverter-duty gearmotors

Bodine Electric Company introduces 12 new AC inverter-duty hypoid hollow shaft gearmotors. These type 42R-25H2 and 42R-30H3 drives combine an all-new AC inverter-duty, 230/460-VAC motor with two hypoid gearheads. When used with an AC inverter (VFD) control, these units deliver maintenance-free and reliable high-torque output. They are ideal for conveyors, gates, packaging, and other industrial automation equipment that demands both high torque and low power consumption from the driving gearmotor.
Learn more.


Next-gen warehouse automation: Siemens, Universal Robots, and Zivid partner up

Universal Robots, Siemens, and Zivid have created a new solution combining UR's cobot arms with Siemens' SIMATIC Robot Pick AI software and Zivid's 3D sensors to create a deep-learning picking solution for warehouse automation and intra-logistics fulfillment. It works regardless of object shape, size, opacity, or transparency and is a significant leap in solving the complex challenges faced by the logistics and e-commerce sectors.
Read the full article.


Innovative DuoDrive gear and motor unit is UL/CSA certified

The DuoDrive integrated gear unit and motor from NORD DRIVE-SYSTEMS is a compact, high-efficiency solution engineered for users in the fields of intralogistics, pharmaceutical, and the food and beverage industries. This drive combines a IE5+ synchronous motor and single-stage helical gear unit into one compact housing with a smooth, easy-to-clean surface. It has a system efficiency up to 92% and is available in two case sizes with a power range of 0.5 to 4.0 hp.
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BLDC flat motor with high output torque and speed reduction

Portescap's 60ECF brushless DC slotted flat motor is the newest frame size to join its flat motor portfolio. This 60-mm BLDC motor features a 38.2-mm body length and an outer-rotor slotted configuration with an open-body design, allowing it to deliver improved heat management in a compact package. Combined with Portescap gearheads, it delivers extremely high output torque and speed reduction. Available in both sensored and sensorless options. A great choice for applications such as electric grippers and exoskeletons, eVTOLs, and surgical robots.
Learn more and view all the specs.


Application story: Complete gearbox and coupling assembly for actuator system

Learn how GAM engineers not only sized and selected the appropriate gear reducers and couplings required to drive two ball screws in unison using a single motor, but how they also designed the mounting adapters necessary to complete the system. One-stop shopping eliminated unnecessary components and resulted in a 15% reduction in system cost.
Read this informative GAM blog.


Next-gen motor for pump and fan applications

The next evolution of the award-winning Aircore EC motor from Infinitum is a high-efficiency system designed to power commercial and industrial applications such as HVAC fans, pumps, and data centers with less energy consumption, reduced emissions, and reduced waste. It features an integrated variable frequency drive and delivers upward of 93% system efficiency, as well as class-leading power and torque density in a low-footprint package that is 20% lighter than the previous version. Four sizes available.
Learn more.


Telescoping linear actuators for space-constrained applications

Rollon's new TLS telescoping linear actuators enable long stroke lengths with minimal closed lengths, which is especially good for applications with minimal vertical clearance. These actuators integrate seamlessly into multi-axis systems and are available in two- or three-stage versions. Equipped with a built-in automated lubrication system, the TLS Series features a synchronized drive system, requiring only a single motor to achieve motion. Four sizes (100, 230, 280, and 360) with up to 3,000-mm stroke length.
Learn more.


Competitively priced long-stroke parallel gripper

The DHPL from Festo is a new generation of pneumatic long-stroke grippers that offers a host of advantages for high-load and high-torque applications. It is interchangeable with competitive long-stroke grippers and provides the added benefits of lighter weight, higher precision, and no maintenance. It is ideal for gripping larger items, including stacking boxes, gripping shaped parts, and keeping bags open. It has high repetition accuracy due to three rugged guide rods and a rack-and-pinion design.
Learn more.


Extend your range of motion: Controllers for mini motors

FAULHABER has added another extremely compact Motion Controller without housing to its product range. The new MC3603 controller is ideal for integration in equipment manufacturing and medical tech applications. With 36 V and 3 A (peak current 9 A), it covers the power range up to 100 W and is suitable for DC motors with encoder, brushless drives, or linear motors.
Learn more.


When is a frameless brushless DC motor the right choice?

Frameless BLDC motors fit easily into small, compact machines that require high precision, high torque, and high efficiency, such as robotic applications where a mix of low weight and inertia is critical. Learn from the experts at SDP/SI how these motors can replace heavier, less efficient hydraulic components by decreasing operating and maintenance costs. These motors are also more environmentally friendly than others.
View the video.


Tiny and smart: Step motor with closed-loop control

Nanotec's new PD1-C step motor features an integrated controller and absolute encoder with closed-loop control. With a flange size of merely 28 mm (NEMA 11), this compact motor reaches a max holding torque of 18 Ncm and a peak current of 3 A. Three motor versions are available: IP20 protection, IP65 protection, and a motor with open housing that can be modified with custom connectors. Ideal for applications with space constraints, effectively reducing both wiring complexity and installation costs.
Learn more.


Closed loop steppers drive new motion control applications

According to the motion experts at Performance Motion Devices, when it comes to step motors, the drive technique called closed loop stepper is making everything old new again and driving a burst of interest in the use of two-phase step motors. It's "winning back machine designers who may have relegated step motors to the category of low cost but low performance."
Read this informative Performance Motion Devices article.


Intelligent compact drives with extended fieldbus options

The intelligent PD6 compact drives from Nanotec are now available with Profinet and EtherNet/IP. They combine motor, controller, and encoder in a space-saving package. With its 80-mm flange and a rated power of 942 W, the PD6-EB is the most powerful brushless DC motor of this product family. The stepper motor version has an 86-mm flange (NEMA 34) and a holding torque up to 10 Nm. Features include acceleration feed forward and jerk-limited ramps. Reduced installation time and wiring make the PD6 series a highly profitable choice for machine tools, packaging machines, or conveyor belts.
Learn more.


Why the F-35A stealth brings extra flexibility to the battlespace

An F-35A Lightning II taxis during Red Flag 17-1 at Nellis Air Force Base, NV, Feb. 3, 2017. While sharing many similarities with the F-22, the F-35A's main advantage is its robust suite of sensors that give it the ability to process and share information with other players in the battlespace. These capabilities make the F-35A more lethal and survivable than any legacy aircraft, and eliminate any safe space for the enemy to hide. [U.S. Air Force photo/R. Nial Bradshaw]

 

 

 

 

By Micah Garbarino, 75th Air Base Wing, Nellis Air Force Base, NV

Stealth isn't new in the Air Force, but stealth combined with the multirole capabilities of the F-35A Lightning II is proving to be a game changer in the Nevada desert.

Units from across the Air Force converged here at Nellis Air Force Base in Nevada for Red Flag 17-1, the Air Force's premier air combat exercise, which pits a friendly force against an aggressor force in scenarios designed to give pilots true-to-life experiences before heading into actual combat. The exercise started in early February.

Military strategists have long noted that while the United States has invested heavily in combat aircraft technology, potential adversaries have pushed their capital toward advanced surface-to-air missiles in integrated air defense systems. Planners say any realistic large-force exercise must test the Air Force's ability to survive and suppress these sophisticated systems.

That is what the Airmen of the 388th and 419th Fighter Wings from Hill Air Force Base, UT, bring to the fight with the combat-capable F-35A.

"During this Red Flag, we're training against the highest level threats we know exist," said Lt. Col. George Watkins, the 34th Fighter Squadron commander. "Just as we're getting new systems and technology, the adversary's threats are becoming more sophisticated and capable."

Fourth-generation aircraft, such as the F-16 Fighting Falcon, F-15 Eagle, F/A-18 Hornet, A-10 Thunderbolt II, and others, cannot operate in an environment where they are targeted by advanced anti-air systems with sophisticated radar and infrared capabilities.

Red Flag planners are tasking the F-35A with taking out these threats, and the aircraft's stealth capability is proving pilots can survive and operate effectively where others cannot.

"I flew a mission the other day where our four-ship formation of F-35As destroyed five surface-to-air threats in a 15-minute period without being targeted once," said Maj. James Schmidt, a former A-10 pilot. "It's pretty cool to come back from a mission where we flew right over threats knowing they could never see us."

In past Red Flags, the friendly force did not have the capability to directly target advanced surface-to-air missile threats with an aircraft like the F-35A. Exercise planners would engage the targets with long-range "standoff" weapons -- like tomahawk missiles -- before sending aircraft into the fight.

"We would shoot everything we had at that one threat just to take it out. Now, between us and the (F-22) Raptor, we are able to geo-locate them and precision target them." Watkins said. "With the stealth capability of the F-35A, we can get close enough to put a bomb right on them. That would be impossible with a fourth-generation aircraft."

After taking out the ground threats, the multirole F-35A is able to "pitch back into the fight" with air-to-air missiles, taking out aircraft that don't even know they're there, Schmidt said.

This is the largest exercise to date for the combat pilots of Hill's 34th Fighter Squadron, and they're learning to believe in what the multirole fighter can do in combat, said Maj. Shad Stromberg, a 419th FW Reserve F-35 pilot.

"After almost every mission, we shake our heads and smile, saying 'We can't believe we just did that,'" Schmidt said. "We flew right into the heart of the threat and were able to bring all of our jets back out with successful strikes. It's like we hit the 'I Believe' button again after every sortie."

Published March 2017

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